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Monday, 10 June 2019

pKas of Common Organic Substances.


What does pKa mean? The pKa of a neutral molecule or ion is the negative logarithm of the dissociation constant of a particular hydrogen atom under defined solvent conditions.  Thus for a molecule A with a particular attached hydrogen H that we designate as A-H then Ka=[H+] [A- ] / [H-A] this is the hydrogen ion concentration in the solution multiplied by the concentration of the anion of A all divided by the concentration of the undeprotonated H-A.  pKa is –log Ka = -log [H+] –log [A- ] + log [H-A].  
pKa = pH –log [A- ] + log [H-A]  

pKa is best understood as the pH at which equal amounts of H-A and A- exist in the solution. Put another way the pK is the pH at which H-A is one-half deprotonated in the reference solution.

The concept is not just applied to neutral substances or substances that are commonly recognized as Bronsted acids.  Basic molecules are also characterized by pKa values but these are the pKas of the corresponding fully protonated base.

then Ka=[H+] [B] / [H-B+; ] pKa is –log Ka = -log [H+] –log [B] + log [H-B+
Thus pKa= pH –log [B] + log [H-B+]   

The solvent systems commonly used are aqueous sulphuric acid for measuring the pKa of strong acids.  The pKas of strong acids are usually negative numbers.  The more negative the number, the stronger the acid.  The strongest commonly known acid is hydrogen iodide.
Water is the solvent used for measuring the pKa of moderate acids and DMSO is common for measuring the pKas of weak acids such as the important class of carbon acids (hydrogens bonded directly to a carbon). 
As an example of the proper interpretation of the pKa acidity of a particular proton, we can note the two pKas important for the common solvent methanol, The pKa of Me-OH2 is -2.5 and the pKa of the hydrogen bonded to oxygen in neutral methanol, Me-OH, is 15.5.  What the first number says is that at a pH of -2.5 (something like molar sulphuric acid), methanol in the solution is one-half protonated.  The second number tells me that even in the strongest aqueous base (pH 14) methanol is not yet half deprotonated.


Traditional Bronsted Acids
pKa
HI
-10
HBr
-9
HCl
-8
CF3SO3H
-5.1 (-5.9)
HClO4
-5.0
FSO3H
-4.8 (-6.4)
PhSO3H
-2.8
H2SO4
-2.8
HNO3
-1.3
CF3CO2H
-0.6
CCl3CO2H
-0.5
H3PO4
2.1
HF
3.2
H2CO3
3.7

In the same vein, one can look at the pKas of common protic solvents.






Acids with Deprotonated Form as Common Bases
Approx pKa
Isopropanol (isopropoxide)
17.1
t-butanol  (t-butoxide)
18.0
cyclopentadiene (cyclopentandienyl anion)
18.1
acetylene (acetylide)
25.0
triphenylmethane (triphenylmethide)
30.6
diisopropylamine (diisopropylamide)
39.0
ammonia (amide)
41.0
benzene (phenyl lithium)
43.0
ethane (like butyl lithium)
50.0
methane (methyl lithium)
58 ± 5







The table below shows the pKas of different common carboxylic acids.

Acidity of Carboxylic Acids
pKa
Reference Solvent
CF3CO2H
-0.6
water
CCl3CO2H
-0.5
water
HO2CCO2H
1.25
water
Cl2HCO2H
1.35
water
FCH2CO2H
2.60
water
ClCH2CO2H
2.86
water
O2N-Ph-CO2H
3.44
water
HCO2H
3.75
water
HO-CO-OH
3.70
water
PhCO2H
4.20
water
PhCO2H
11.0
DMSO
CH3CO2H
4.76
water
CH3CO2H
12.3
DMSO
H2N-Ph-CO2H
4.92
water
H2N-CO2H
9.8
water





The pkas of the conjugate acids of solvents are a guide to how active a Bronsted acid will be in different solvents, The more negative the pKa the more reactive the proton will be.

Conjugate Acids of Possible Solvents
pKa
CH3SCH3
-6.99
CH3O-Ph
-6.5
Ph-COOEt
-6.2
CH3OCH3
-3.8
(CH3)2CO
-2.85
CH3OH
-2.5
H2O
-1.7
CH3SOCH3
-1.5
NH2(CS)NH2
-1.26
H ( CO )NH2
-0.48
CH3(CO)NH2
0.1
NH2(CO)NH2
0.5
NH2CH2CO2H
2.35


Probably the most valuable table is the one showing carbon acids alongside other reference acids. This helps when deciding how strong a base is required for a particular deprotonation.




Organic acids 
pKa
PhSO2H
1.2 
PhCH=NHOH (a protonated oxime)
2.0
MeSO2H
2.3
HNO2
3.4
MeCOSH
3.4 
H2CO3
3.7
P{hCH2NH2OH (a protonated hydroxylamine)
4.9
PhNHMe2 (protonated dimethylaniline)
5.1
PyrH (protonated pyridine)
5.2
MeNH2OH (protonated N-methyl hydroxylamine)
6.0 
Thiophenol
6.5
H2S
7.0
phthalimide
8.3
PhB(OH)2
9.0
acetylacetone
9.0
ammonium ion
9.2
succinimide
9.6
NH4CO2 (carbamic acid zwitterions)
9.8
Phenol
10.0
Nitromethane
10.0
bicarbonate
10.2
Thiophenol (in DMSO)
10.3
Ethanethiol
10.6
Cyclohexyl ammonium
10.7
triethyl ammonium
10.8
2-carboxyethyl cyclohexanone (beta keto ester)
10.9
acetone enol
11.0
Diethylammonium
11.0
Dicyanomethane 
11.4
Hydrogen peroxide 
11.6
2-indanone
12.2
PhCH2NO2
12.3
CF3CH2OH
12.4
Methyl cycanoacetate
12.8
guanadinium ion
13.4
ethylacetoacetate (DMSO)
14.2
imidazole
14.5
methanol
15.5
water
15.7
ethanol
15.9
Phenylacetone
15.9
acetaldehyde
16.5
2-nitropropane
16.9
isopropanol
17.1
t-butanol
18.0
cyclopendadiene
18.1
thioacetamide
18.5
acetone
19.2
nenzylcyanide
21.9 
diphenylamine
23.5
chloroform
24
phenyl methylketone
24.7
acetylene
25
acetamide
25.5
urea
26.9
3-pentanone (DMSO)
27.1
Phenyl methyl sulfone (DMSO)
29.0
ethyl acetate
30.5
triphenylmethane
30.6
2-phenyl-1,3-dithiane (DMSO)
30.7
Dimethylsulfone (DMSO)
31.1
acetonitrile (DMSO)
31.2
diphenylmethane (DMSO)
32.3
N,N-diethylacetamide (DMSO)
34.5
diisopropylamine (THF)
35.7-39
ammonia
41
toluene (DMSO)
43
benzene (CHA)
43
ethylene
44
propylene
47.1-48.0
ethane
about 50

Trituration with a Modified Water Phase as a Potential Chemical Process Development Method


A reaction may proceed quite well to give an 80% yield of the desired product but be very difficult to work up if it is a mixture of neutral compounds. In this situation acid-base extraction cannot help to obtain some partitioning between organic and aqueous phases.
Furthermore, most often the two main compounds making up the reaction mixture are both essentially insoluble in water.  When there is 20% by weight of an impurity, even when you can find a solvent that gets the major compound to selectively crystallize, the recovery is usually poor simply because by the time you have crystallized 60% of the major compound the mother liquors are a 1:1 mixture of desired and undesired compounds. At this point, the rate of crystallization normally becomes impractically slow, and for practical purposes, the crystallization has stopped. 

Usually, thin-layer chromatography in more than one solvent system can quickly tell you whether the main impurity, which most probably is the one blocking the crystallization, is, by and large, less polar or more polar than the desired major component.  When the minor component is the more polar, what we intuitively would like to do is triturate with water, modified so that it can dissolve more of the mixture, hoping that the additional material dissolved into the water-rich phase will be disproportionately the more polar impurity component. 

Hydrotropes can work by salting-in some compounds.

In another way, a co-solvent for water can be effective so long as it prefers to mix with the water rather than forming an oily phase with the products.  Only experimentally can we find something guaranteed to work, but perhaps KiloMentor can propose a rule of thumb, which could increase the likelihood of success. This aqueous phase modifier should be completely miscible in all proportions with water.  If a diluent is only partially miscible with water it is more likely that when mixed with the neat reaction oil it will simply migrate into the oil. 

The most lipophilic solvents that are completely miscible in all proportions with water are: acetone, methyl ethyl ether, methyl acetate, and t-butanol. The lower homologs of each of these function group types will also be completely miscible. That is: methanol, ethanol, propanol, and isopropanol are also completely miscible and could be used as diluents. With esters, ethyl formate is not completely stable in water so it should not be used. Acetonitrile is completely miscible but propionitrile is not. Nitromethane is not completely miscible, while dimethylformamide, N-methyl formamide, formamide, DMSO, and pyridine are.

In addition to adding small quantities of these solvents to a large excess of water to increase the leaching power of the polar phase, recrystallization from the less polar of these, at least: acetone, t-butanol, pyridine or methyl acetate, by the gradual addition of water, could be fruitful.

Once the level of the impurity is reduced below 10% from the 20% range, crystallization, in general, can be expected to give a much-improved recovery.  From a mixture containing just 10% impurity, one could crystallize 80% of the major component before the mother liquors would be 50:50 product: impurity.  


Even on scale, a reaction mixture can be freed of organic solvent by concentration in the presence of a water phase to give a reaction product oil as an oil in water. The aqueous phase modifier could be added into this mixture to achieve an in situ trituration.

When trituration is not working, an alternative is to dissolve the compounds into isooctane and extract with some mixture of acetonitrile, water, or ethylene glycol.

Tuesday, 30 April 2019

Crystallization from a Separation Perspective



Crystallization is the most frequently used method for isolating organic solids. Recrystallization is the most frequently used means to purify them. But this phase switching from a solute in solution to an ordered solid is one of the most unpredictable methods both for isolation and purification in the sense that it is impossible to predict melting point, solubility, or lattice energy much less the comparative values of these for the desired product versus t the most troublesome by-products which one is trying to remove from the reaction mixture from which it was synthesized. This unpredictability is exactly what led KiloMentor to focus on other ways to switch phases to achieve purification in a chemical process chain.


This is not to say that once a certain molecular architecture has been achieved one cannot prove that the target compound is a solid. I am saying first, that no reliable prediction can be made of how to get it separated sufficiently pure that it is not an oily mixture, and second, no reliable prediction is possible of what recrystallization conditions will be needed to purify it from its most predominant and intransigent impurities and, third, what yield of pure product can be anticipated. 


The following generalizations have some logical basis:


The lower the melting point of an intermediate, the more difficult it will be to crystallize. 

There is a positive correlation between melting point and ease of crystallization. 

The presence of impurities in a reaction mixture leads to a melting point depression and contamination of isolated samples of the desired product.  

The extent of the melting point depression depends upon the proportion of those impurities. 

The free energy of crystallization is roughly proportional to the enthalpy of crystallization and this is roughly proportional to the melting point.

The fewer the chemical conformations (the fewer the rotatable bonds) or the more symmetrical the compound, the more crystallizable the compound will be.  


I do not know whether this is latter claim is proven but it seems likely and agrees with some simple observations. Compounds with long hydrophobic chains as part of the structure tend to be lower melting than cyclic substances. Compounds with high symmetry seem to be higher melting than unsymmetrical compounds of the same molecular weight and functional group type (ie t-butanol vs 1-butanol).


This makes sense in physical terms.  There would be more entropic resistance to the crystallization of a molecule that can adopt multiple conformations than to one that because of its cyclic form or symmetry can adopt fewer.  If only one conformation can be accepted into a crystal lattice, the compound with fewer conformations has a statistically better chance of being added to the lattice.  Thus crystallization might be expected to be faster.


Crystallization is accelerated if one has seed crystals and it is for this reason that so much effort is expended to get the first crystalline material.  If an intermediate has never been prepared before one should anticipate the possibility that a considerable effort may be needed to obtain the first solid. The methods adopted to obtain the first batch of material sufficiently pure to crystallize do not need to be scaleable. Making these seeds is a valid use of chromatography in process development.  Column chromatography can quickly and dependably deliver a high-purity material, which should have a significantly enhanced tendency to crystallize.  If a chromatographically purified solid material does not readily crystallize one has good reason for pessimism.


Other classical methods which can lead to that initial crystallization are:


  • scratching the flask containing the impure material with a glass rod while cooling the oil
  • steam distillation to remove traces of solvent from the oil
  • ultrasonic treatment in a sonification bath
  • cooling to a low temperature to form a glass followed by slow warming
  • trituration with a pure hydrocarbon fraction
  • overnight cooling in a sealed vessel (to exclude moisture) in a deep freeze
  • formation of a solid derivative, crystallization, followed by regeneration of the compound itself


It is apparent why this should happen if the initial crystallization is being inhibited by small amounts of a particular impurity.


The difficulty with the initial crystallization of a new substance is that two different physical processes must occur in each other's presence. First, initial crystal nuclei must be generated and this usually requires a low temperature AND then, second,  these nuclei must become bigger. This latter requires crystal growth. The optimum temperature for crystal growth is consistently more elevated than the best temperature for nucleation.  It is for this reason it is thought that raising and lowering the temperature or establishing a temperature gradient within the oil or solution can enhance this first crystallization. Seeds formed in one colder region of the oil or solution migrate into the warmer crystal-growth region.  


Once some crystals have been created, even when one performs a recrystallization there are always, it is hypothesized, trace amounts of the crystals remaining that, as seeds, provide a ‘memory’ when the bulk of the material is taken to conditions optimum for crystal growth. This explains a remarkable phenomenon. One form of crystal may reproducibly form from a substance for years but then by chance, a more stable form crystallizes and thereafter it is impossible to obtain any of the first form because there are always seeds around to catalyze the formation of this later-discovered but more stable form.


Coloured compounds which according to their structure should not be coloured are contaminated by small amounts of polyunsaturated impurities.  Charcoaling can remove the colour and at the same time often assist that initial crystallization.


Crystallization is an art. There are the virtuosos and then there are the rest of us.


Low-Temperature Crystallization


In the laboratory, crystallizing and then reducing the temperature of the crystal slurry to below zero and filtering below zero is quite likely to fail. The reason is that, at the laboratory scale, working with one's hands, it is difficult to maintain an inert atmosphere over the cold liquid and over the filtered crystals. This causes moisture to condense into the crystallizing mixture and onto the solid already collected on the filter funnel and this can lead to outright failure, oily crystals, or a solid that melts away on the filter or dissolves in the wash liquid.

At scale, however, these problems are eliminated. It is simple to retain an inert atmosphere which excludes moisture. It is simple to cool to sub-zero temperatures and hold that temperature; and it is much easier to hold the temperature of the filtered solid low and also keep cold the temperature of the wash liquid.  Using a temperature differential between the boiling point of the solvent on the upper side and –20 on the lower side can provide higher recoveries of crystalline product. Also, the greater temperature gap is less demanding on the solvent properties and allows more inexpensive solvents to function adequately.

Using less common solvents at scale should be more a case of selecting a solvent for improved purity rather than choosing a solvent for enhanced recovery.


Checking for the purification ability of a solvent operating on a particular reaction mixture


If the problem of obtaining crystals of the product from the mixture is resolved, it is useful to explore the ability of the solvent to distinguish between the desired intermediate and other impurities in the reaction mixture which one would expect. The following experiment might be very revealing and very simple to do, but frankly, I have never done it myself and I know of no one who has ever done it.  Take a crude solid contaminated with reaction contaminants and divide the solid into two equal portions.  Recrystallize the first portion from the solvent you have identified. Filter the solvent but do not allow any wash liquid to mix with the mother liquors but keep the mother liquors from this first crystallization separate. Dry the solid. Now use the mother liquors to recrystallize the second portion of the solid and isolate it in the exact same way. Now compare the recovery and purity of the two portions. The recovery of the second portion would be expected to be higher than the first. The second recrystallization presumably is done from solvent already saturated with the desired product. The purity of the first should be greater than for the second. There will be nearly twice the level of impurities in the second crystallization versus the first; however, the extent of these differences will be quite dependent upon the particular substance and its particular impurity levels. Thus, one experiment might provide a very good idea of how much recycling solvent could improve recovery for a process step.


A crystallization in two parts followed by a trituration or slurrying of both parts combined in an anti-solvent might be expected to give a better yield of a homogenous product in a single batch than some of the poor recovery recrystallizations that we often employ.




Wednesday, 16 January 2019

Exploiting the Low Probability Chemical Result and the Political Experiment



 The Low Probability Result

There can be good accidents as well as the more usual bad ones. Irreproducible results are not always bad; in fact, it is the good result that can neither be accounted for nor duplicated that causes us to figuratively tear our hair out in frustration. It suggests that there is probably something worth knowing that we don’t understand. It is taking advantage of good accidents that more than any other characterizes the inspired process chemist.

For the process chemist the serendipitous result can arise either in the reaction phase or in the purification/isolation part.  Most frequently the pleasant surprise comes from some particular efficient or simple phase shift separation.  Niel Anderson in his book, Practical Process Development,  expresses the point  this way, “When Nature offers a separation, see if it can be exploited to advantage!”

Route selection already includes some very optimistic assumptions that may be difficult for reality to surpass. That is why these pleasant surprises are more likely in the work-up phase.

A strategy for giving serendipity a chance is what I call the ‘wish reaction’. Ask yourself what you really wish would happen so long as it is at least theoretically possible. This single experiment is added at the beginning of an experimental program. If the experiment fails utterly or is confusing or ambiguous, work can return to the most probable main route. A simple example involves the use of a protecting group. First we would try the reaction without protection. If the experiment shows that protection is needed then we apply protection. Otherwise, we are heading towards saving both the protection and deprotection steps.

The Political Experiment

Former R &D Directors who have been promoted to business executives often like to slip back into that former role. Thus, if they were in process-chemistry, they retain interest in its technological problems. They may propose solutions to you. More precisely, they may repeated propose a particular course of action.  It may not be considered promising by the research team.  In this situation I recommend the ‘political experiment’.  One single simple experiment is done to test the proposal. The experiment is done with great care, taking extraordinary precautions (dry, inert, distilled solvents, etc.).  The more likely it is that the result will be an utter failure, the more useful it is to perform the experiment. When the result is as expected, it can be reported and the free advice will stop. Do not report the particular care that was taken. You may be questioned as to whether you did this or that correctly. This is an occasion for a superior to learn how professional you are! Besides if some deficiency is found you could be ask to repeat the experiment and you want to go back to your real experimental program. Of course don’t even mention that you expected or predicted that the idea would fail. If the experiment works, be generous in your praise. This boss might know something about this chemistry that it could be useful to tap further.

Tuesday, 25 December 2018

An Inconvenient Truth about Canadian Patent Law.



The Skilled Addressee in Pharmaceutical Patents

The readers of pharmaceutical patents are not technicians, hobbyists, or simple baccalaureates.  The addressee is not a person with sophisticated manual dexterity and a recollection of all relevant patent disclosures but without a whit of creativity, as the patent law assumes; but a team of information specialists, lawyers, medicinal chemists, doctors, organic chemists; in fact, a team comprising whatever skills are needed in order to properly understand the content of any document that pertains to a medicinal agent.  In particular, the medicinal chemists and organic synthetic chemists, who mostly have interests in pharmaceutical patents, are inventors themselves with well established creativity.

The patent system provides a 20 year monopoly in exchange for a public disclosure of truly breakthrough discoveries of new classes of medicines and with this I have no quibble.
  
However, at the same time it gives 20 years exclusivity for many mundane workman activities which do bring into existence for the first time new subject matter but this information follows inevitably from conventional scientific developments.  Examples of these activities are the discovery of the various polymorphic forms, hydrates, and solvates of a new drug substance and its pharmaceutically acceptable salts. 

Another example of an undeserved patent monopoly is the formulation of such new pharmaceutical salt into a dosage form that has acceptable dissolution in stomach acid that it can serve as an immediate release tablet candidate. Another undeserved patent subject is the formulation of a pharmaceutically acceptable salt into a standard delayed-release or enteric form.  Both these are almost always activities which can be worked out by routine investigations following pre-planned protocols.  There are some particularly difficult instances when a creative solution is required to solve a formulation problem and a patent would be warranted but the putative inventor should be called upon to show to the patent examiner evidence that the standard procedures would not produce the required result and the successful assignee of a granted formulation should be required to forfeit any patents for the formulations that are claimed to be inadequate.

The Common General Knowledge

The law has accepted today that the skilled addressee is actually a team as assembled by a pharmaceutical company.  The natural of the common general knowledge which is allowed to be combined with some prior art in order to assess obviousness has not kept up with the concept of the addressee as a team of inventors with advanced degrees who have access to computer driven scientific literature searching machines. The concept of the common general knowledge is still valid. What is intended is that this common general knowledge is information that is already memorized and available to the reasoning process in the head of one member of the team  That is to say, for example, that knowledge of a particular chemical reaction that is known to PhD organic chemists would be considered part of the common general knowledge.  Thus the common general knowledge would be a function of the graduate curriculum for the specialist who eventually obtains a PhD in the discipline.


The existence of a published protocol for solving the standard problem: making polymorphs, making pharmaceutical salts, formulating a n immediate release tablet, making a delayed release tablet, making an extended release tablet should vitiate claims of creativity in performing these activities.

Monday, 10 December 2018

Purification of Chemical Products by Treatment with Mixtures of Solid Adsorbants: Identifying Useful Absorbants by a Combinatorial Method



Charcoaling as a means of removing small (<2%) amounts of contaminating substances from an organic preparation has long been known. Use of a plug of a solid adsorbant (such as silica or alumina) through which a solution of the slightly impure substance is passed for the purpose of purification is also long known.

There are other similar techniques. The use of these methods has been empirical, trial and error, one-at-a-time testing. In particular, the selection of a solvent to be used in combination with these solid adsorbants is empirical and this is a very real problem because it is often the combination of the correct choice of solvent and the correct choice of solid adsorbant, which produces the required purification.
Kilomentor now suggests the use of statistical methods and /or combinatorial chemistry to solve the problem. Thus although the problem has been long in existence, such a method has not been described and is not part of the common knowledge of those skilled in the art of purification.

The basis for the method---taking several agents and mixing together—is normally very limited because in the case of regular reagents, they as often interact with each other as they interact with the substrate,; however, it has long been known that polymers react extremely slowly or not at all with each other because of the ponderal effect. This has been shown most clearly with organic functionalized polymers (used in Wolf & Lamb reactions) but it can be inferred to be equally true with inorganic polymers such as carbon, silica, Florisil and alumina) for example.  As a consequence the effects of polymers on the removal of impurities from a dissolved sample can be expected to be purely additive. The dissolved substrate will move around between the two insoluble adsorbants with each adsorbant removing what it has attraction for from the solution.  Since the polymers cannot invade each other’s pores, they interact poorly with each other.

This being so, it should be possible to perform a trial separation to purify an organic chemical dissolved in a solvent by mixing the sample with a mechanical mixture of adsorbents such as Norit A, Darco KB, Celite, silica gel, alumina, reverse phase silica, clay, strong acid ion exchange resin, strong base ion exchange resin, macroreticular resin, Florisil, unfunctionalized DEG cellulose, calcium chloride, manganese chloride, lithium bromide or calcium bromide to name a few.   Obviously certain simpler combinations would be better to test. If upon filtration of the sample and reanalysis of the residue the offending impurity has been removed or substantial reduced in a relative sense the job is simply to deconvolute to discover the element or simple combination of adsorbant elements that has the effective action.  If there is no appreciable effect, there is a good likelihood that none of the members of the combination are excellent at the impurity removal.  Another combination of candidate adsorbants and another condition of solvent, temperature and time is tried until a useful positive result is seen.

For many years my research teams have combined Norit A and Darco KB for the purpose of checking on the ability of these carbons to decolourize slightly impure products.  This is my only experimental evidence that this methodology will work. But theoretically it makes sense.


It should be realized that macroscopic properties of the solvent medium such as pH will have their own interactions with each of the adsorbents.