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Saturday 25 March 2017

Problem Analysis for Failing Synthetic Organic Reactions



Chemical transformations and chemical separations are the two separate aspects of chemical synthesis.  It is chemical transformations that create the reaction intermediates that connect postulated starting materials to desired final product.  What information might we have as pointers to decide how to achieve a conversion:

1.    thermodynamic bond energy calculations.
2.    model studies using other substrates
3.    kinetic data on the reaction type
4.    a proposed or established mechanistic pathway
5.    results of initial attempts
6.    physical characteristics of the substrate, reagent and proposed solvents
7.    possible or known stoichiometry
8.    reaction database results

Most reactions are analogs of previous known reactions and 2, 6 and 7 are usually sufficient, with chromatography, to get the first small quantities of the desired material. It is when reactions inexplicably fail totally that the ordinary chemist scratches his head and makes random changes.  This blog asks and tries to answer the question,  “Could we construct a protocol that would be consistently more efficient than hunches for getting reactions, which at first fail, to succeed?”  “Can we assemble a series of questions that can guide us almost directly to simple ingenious adjustments that make these reactions work?”

Let us use a standard problem analysis approach. A failed reaction is an example of a deviation. What is the deviation? It is a deviation not from the normal but from what we want and expected. What is it not? Some particular questions can set one off in a fructuous direction.  Often we already have useful information we just don’t know how to read the clues left by the misbehaving molecules:

1.    Did the mixture turn black and/or precipitate an additional phase?

2.    Did the substrate signal disappear according to our analytical method?

3.    Was there a noticeable sign of reaction either physically or according to the method of detection?

4.    Does the reaction occur so rapidly that if a sample is inspected at half-addition time of the rate-controlling reactant, one can already see new materials present?

5.      After complete addition is there still no evidence of anything going on?

6.    Does a reaction mixture that contains all the components except the substrate and which is subjected to the same regime of conditions, turn color or show any of the by-products that occur in the test reaction that failed?  We are trying to answer the question, “Is the cause of failure some interaction that does not involve the substrate, such as reagent degradation under the reaction conditions?”

7.    Are the reagents and solvents purified or are they already impure?  When a reaction fails it is usually a wise step in subsequent investigation to use highly purified materials.  The reason is that when you are looking for an unknown cause it is vitally important to remove as many as possible of the possible, but less likely, causes.  First, simplify the problem by eliminating causes that can easily be avoided (impurities in starting materials); then when the reaction is successful return and find out whether the ordinary grades of materials will work equally well.  The principle is to drive for a positive result, taking every precaution, then, knowing that a solution is available, find out how many of these precautions can be relaxed with the same good result.

8.    A common cause of total failure is the wrong reagent, wrong solvent, or an improperly prepared reagent.

9.    Is the reaction failing or is the analytical method that is providing that result failing.  Try a different method to follow the reaction's course.

10. Is the substrate itself a mixture and that is what is responsible for the reaction mixture?

11. Is there any reaction when the reactants are left for a much extended period under the reactive conditions (ie. 3 days or 1 week)? Is it just a very slow reaction?

12. Are the starting materials that enter the stoichiometric equation still present or have some of them disappeared?

13. When the reaction components are used in stoichiometric ratio is there some recovered starting material?

14. Is the reaction product completely the incorrect material or is there a mixture of correct and incorrect products (competitive reactions)?

15. How many side products are there in fact? One, several, many?

16. How much change is possible in the actual reagent?  How many choices do you have for doing the transformation? Ie. chlorination (many), carbanion(fewer),  oxidation (many)?

17. How much change is possible in the substrate? (only portions of the molecule that are later removed, such as protecting groups can be changed).  Does the Newman Rule of 6 or the inductive effect of changes at these variable sites suggest some influence at the desired reaction site?

18. Is(are) the functional group(s) in the substrate in an environment that is significantly different from any of the same functional groups in the literature precedents?  Could it be that this difference accounts for the non-reactivity?

19. When trying different solvents, use the conditions of an example done in the same solvent if possible.  The solvent is the most significant variable after substrate and reagent. If you are using a solvent different from that in any of the literature examples expect trouble.

20. If prior art examples of the reaction are all run in solvents in which your substrate is insoluble anticipate problems.  Could you easily modify the substrate by changing protecting groups, for example, to give solubility in one of the demonstrated solvents?

21. Could the failure of the planned reaction be caused by the presence of another interfering functionality?  Using reaction database searching, try to find an example of the transformation you are trying done in the presence of a non-reacting group as in your substrate.

22. Does one of the reactants polymerize under the reaction conditions?  Is a high dilution head required?  Would one help?

23. Is an excess of either reactant disadvantageous?  Would a motor-driven syringe addition, to keep both reactants at low concentration, help?

24. If the reaction proceeds, but not far enough or not completely, can the equilibrium be driven by the removal of a co-product or by starting with an excess of a co-reactant?

25. Is the desired product being formed but then destroyed in a subsequent reaction?  Should a trapping agent, derivatizing reagent, or a second immiscible solvent be added to remove the product once formed?  Could a different solvent be used from which product would precipitate?

26. Is the desired reaction product destroyed thermally by the severity of the conditions under which it is formed? Would a continuous reactor of some form in which the reactants are physically moved through a reactive zone into a stable zone help?  ie. Pyrolysis

27. Could the equilibrium be tricked by only bringing the catalyst in contact with the reactants and not the product? (for example: fractionating distillation column  with only the volatile reactant condensing being returned to the still pot through a catalyst-filled tube reactor)

28. Could some of the reactants or intermediates be physically separated from each other by immobilization on polymeric resins (Wolf & Lamb reactions)?

29. Could the reaction rate of the desired reaction be deleteriously affected by salt effects where the co-product is a salt?

30. What is the co-product of the reaction?  Can it be changed in such a way as to drive the reaction forward? i.e. insoluble co-product, volatile co-product, gaseous co-product, trappable co-product?

31. Consider whether a radical chain reaction is destroying some component of your desired transformation.  Would a radical inhibitor stop the competing process or slow it down sufficiently?

32. Have you adequately excluded oxygen and/or water?  These are the most common interferences.

33. Have you investigated what catalysts for your transformation might be reported in the literature?  Making the desired reaction go faster can help its competitiveness and reduce so by-products.

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